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Dorman Engineering
Ensure the availability of the plant and equipment as per the production plan / Business plan. Skill & Knowledge of Standards / SOPs / KPIs. Safety standards implementation.
Job Role : Execution of maintenance activities (PMI, Inspection, Breakdowns, and Scheduled maintenance). Overall responsible for the Copper Rods casting plant production and maintenance in coordination with an interdisciplinary team to achieve plant production as per the given business plan. To control the operation cost by reducing/optimizing the process consumables.
Arranging process consumables, spares, tools & tackles, etc. to ensure smooth O&M as per the contract. To fulfill the safety compliance in plant operation and maintenance to develop a safety culture with a target the Zero harm. Maintaining quality standards of process inputs to ensure the right quality of output products. Arranging/doing inspection & dispatch clearance activities for copper rods.
Copper Rods (FG) quality control by controlling process parameters. Responsible for monthly wise Metal Accounting/process verification and ensuring (FG/WIP/SFG) metal recovery control. Preparation of production MIS, organize daily production review meetings and monthly operation review meetings in coordination with HO and client.
To control the plant equipment and machinery breakdown by closely working with the Asset optimization team. Coordination with the plant maintenance team to control process breakdown schedule and execute PMI Activities. Arranging and allocation of regular and need-based manpower and providing on-the-job training.
To control the SAP-related activities in each stage of operation (Incoming/In-process/FG/Storage/Dispatch). Arranging, supporting, and conducting audits for Processes and products. Conduct various trial activities to improve the product quality and conduct internal audits within the time limit.
To take initiative for the cost-saving project to optimize the consumption of major process consumables a Furnace oil, LPG, Power, etc. Closely working with materials procurement team to ensure minimum stock availability of each process consumables and maintenance consumables related materials and assist in timely raising the PR and tracing the materials in Pipeline timely delivery.
Responsible for identifying the specific training required for skill development for all Plant production and maintenance teams. schedule and assist in providing the training either by an internal or external agency. Responsible for AMC and calibration of All plant instruments like temp and pressure gauges load cells etc. Monitoring the furnace condition and optimizing the production with minimum breakdown.
Interdisciplinary coordination to optimize plant productivity. Optimum utilization of manpower resources by providing them on-the-job/off-job training to enhance their skills and knowledge. Responsible to develop 5’s Culture in Plant operation and work plant office. Prepare and execute on plant job list which is to be done during furnace shutdown for chipping to restore the furnace capacity.
Identify and monitor the tools and tackles to be used in the plant for specific job performance. Responsible for the development of team skills and motivating workforces to perform effectively to achieve the target production plan.
Engaging with client senior management to build relationships and also managing relations with our HO. Display expertise in troubleshooting, use of CBM techniques, Preventive, Proactive, and breakdown maintenance. Planning experience of man, machine, and materials for the break down/ shut down management. Education, Expertise, and Experience: Cross-functional team management experience.
Graduation in mechanical engineering/metallurgical engineering with 10-15 years of copper industry experience preferably in Copper Casting Rod Exposure to problems solving techniques. Analyzing skills of variances, deviations, and causes & effects. Effective communication skills in English and Hindi Applicant must have a valid passport
4500-5200 AED per month
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