Senior Automation & Controls Engineer

Overview

We are seeking a highly motivated and experienced Senior Automation & Controls Engineer to drive innovation and excellence in industrial automation systems. This pivotal role involves leading the design, development, and implementation of advanced control systems for manufacturing processes.

As a key leader, you will oversee automation projects, troubleshoot complex equipment issues, and collaborate across teams to optimize operational efficiency. Your expertise will help shape the future of automated manufacturing environments, ensuring safety, reliability, and high performance in all automation initiatives.

Responsibilities

• Lead the engineering, programming, and commissioning of industrial robotic systems, including UR, ABB, Fanuc robots and other automation equipment.
• Develop and refine control strategies utilizing programmable logic controllers (PLCs), distributed control systems (DCS), and human-machine interface (HMI) configurations to enhance manufacturing processes.
• Design and interpret electrical schematics, mechanical blueprints, and AutoCAD or SolidWorks drawings to support system integration and troubleshooting.
• Implement robotics engineering solutions with a focus on robot programming, schematic reading, and troubleshooting industrial robotic systems.
• Conduct root cause analysis for automation-related issues, applying lean manufacturing principles to improve efficiency and reduce downtime.
• Collaborate with cross-functional teams to develop new tooling, fixtures, and machining processes that align with CGMP (Current Good Manufacturing Practice) standards.
• Lead troubleshooting efforts for complex industrial equipment failures through detailed schematics reading, electrical troubleshooting, and engineering problem-solving techniques.
• Drive continuous improvement initiatives by applying lean manufacturing methodologies and robotics engineering best practices to optimize automation workflows.

Skills

• Extensive experience with Fanuc robotic systems and other industrial robotic platforms.
• Strong knowledge of robotics programming including robot motion control and safety protocols.
• Proficiency in PLC programming using ladder logic (LD) and other engineering programming languages.
• Deep understanding of industrial networks such as Ethernet/IP, Profibus, or Modbus for system communication.
• Mechanical knowledge including blueprint reading, tooling design, machining processes, and mechanical troubleshooting.
• Electrical schematic reading and interpretation skills for complex control panel wiring and system integration.
• Hands-on experience practicing in an industrial or manufacturing engineering role focused on automation solutions.
• Familiarity with vision inspection systems for quality assurance applications in manufacturing environments.
• Ability to perform root cause analysis using structured troubleshooting methods; skilled in AutoCAD and SolidWorks for system design documentation.
• Knowledge of industry standards such as CGMP regulations relevant to pharmaceutical or biotech manufacturing settings.

Join us as a Senior Automation & Controls Engineer to shape the future of automated manufacturing! Bring your passion for robotics engineering, your expertise in industrial automation systems, and your drive for continuous improvement to lead innovative projects that make a real impact on production efficiency and quality.

Pay: $120,000.00 - $135,000.00 per year

Benefits

• 401(k)
• 401(k) matching
• Dental insurance
• Disability insurance
• Flexible schedule
• Health insurance
• Life insurance
• Paid time off
• Retirement plan
• Vision insurance

Work Location: Hybrid remote in Madison, WI 53719