Principal Industrial Process Engineer

Our client, a prominent manufacturing firm, is seeking a highly experienced Principal Industrial Process Engineer to join their operations in Columbus, Ohio, US. This senior-level position is instrumental in driving efficiency, optimizing production processes, and implementing innovative solutions across our manufacturing facilities.

The ideal candidate will possess a strong background in industrial engineering principles, lean manufacturing, Six Sigma, and statistical process control. You will lead projects focused on improving throughput, reducing waste, enhancing product quality, and ensuring operational safety.

Responsibilities include analyzing existing workflows, identifying bottlenecks, and developing data-driven recommendations for process improvements. This role requires extensive experience in process simulation, statistical analysis, and the implementation of automation technologies.

You will work closely with production teams, quality control, R&D, and management to translate strategic objectives into tangible operational improvements. A key aspect of this role involves developing and maintaining process documentation, standard operating procedures (SOPs), and training materials for production personnel.

This position demands strong leadership, project management capabilities, and the ability to influence stakeholders at all levels. The successful candidate will champion a culture of continuous improvement and operational excellence. This is a critical role with significant impact on the company's bottom line and competitive positioning.

Key Responsibilities

• Lead the design, analysis, and optimization of industrial manufacturing processes.
• Develop and implement strategies to improve efficiency, productivity, and cost-effectiveness.
• Apply lean manufacturing and Six Sigma methodologies to reduce waste and defects.
• Conduct root cause analysis for production issues and implement corrective actions.
• Oversee the implementation of new equipment and technologies to enhance production capabilities.
• Develop process models and simulations to predict performance and identify improvements.
• Create and maintain detailed process documentation, including SOPs and flowcharts.
• Train and mentor junior engineers and production staff on process improvements.
• Ensure compliance with safety regulations and quality standards.
• Collaborate with cross-functional teams on product development and launch initiatives.

Qualifications

• Degree: Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Experience: 10+ years of progressive experience in industrial engineering within a manufacturing environment.
• Expertise: Proven expertise in lean manufacturing, Six Sigma (Black Belt preferred), and statistical process control (SPC).
• Skills: Strong analytical, problem-solving, and project management skills.
• Software: Proficiency in process simulation software (e.g., Arena, AnyLogic) and CAD tools.
• Technology: Experience with automation and robotics in manufacturing.
• Communication: Excellent communication, leadership, and interpersonal skills.
• Leadership: Demonstrated ability to lead change and drive operational excellence.

Location

This role is based on-site in Columbus, Ohio, US, offering a vital role in shaping the future of our manufacturing operations.